The world-leading smart manufacturing power of China brings honor to world-level metrology. Our independently-made automatic loading calibration device is highly commended by Fijis National Metrology Institute.
Preface
With global industry development trending towards more sophisticated technology, advanced testing equipment and testing technology is an important indicator of whether or not a country’s industrial strength is strong. It is a great honor to notify that the 15ton axle weighing automatic lifting and calibration device, independently designed and produced by our company, was successfully installed and put into operation at the Fiji National Metrology Institute recently. This is a significant event marking the first entry of our product into the national metrology system of the South Pacific region. Also, it proves that "Made in China" in the high end metrology sector has strong innovative capability and global competitiveness.
Solve industry pain points with innovative solutions
Traditional manual heavy-lift verification takes a lot of manpower, has low efficiency, potential dangers, and great difficulties for personnel alignment, positioning and docking. Our research and development team deeply understands these bottlenecks in actual application scenarios. And based on these bottlenecks, we have developed an automated heavy-lift verification device which realizes automation, intelligence, and security.
Detailed explanation of core advantages
Very efficient, saves a lot of manpower, greatly improving the testing speed.
fully automatic lifting: utilizes a four-unit synchronous electric lift system to replace human hands and cranes, saving half an hour per piece in both loading and unloading time.
integrated lifting and running movements can be performed using an electric control panel to perform easy and accurate control over each operation process. In doing so, workers need not perform strenuous tasks, which makes the entire project or construction site a safer workplace while lowering the effort for verification.
Precisely positioned for dependable verification information.
the particular centring & rotation mechanism of the weight tray bracket is composed of 4 centering guide pins and one 360° manual rotating ring to make sure the weight tray bracket itself is not unstable or off-center during lift/dock operation.
steplessly adjustable speed, adjusting range 5~10mm/s, it not only realizes long distance "long journey quick operation", but also realizes short distance "accurate docking slow adjustment", prevents collision and ensures accurate positioning;
"Customized weight designs to ensure perfectly matched systems"
customized weights: just as is the case for the standard weights applied in this system, they are likewise independently custom-designed and manufactured by our company, precisely and exclusively tailored to fit the requirements of the relevant automatic lifting mechanism and weight tray bracket.
Seamless Integration: A specifically-designed feature for an outstanding precision integration of all weights so that any problem in adapting to special shape non-standard weights does not occur. The overall stable performance, smooth operation, and measuring accuracy of the entire verification system is greatly improved by this process.
Secure and dependable, fully protecting human life and assets.
multiple safety protection functions include: two ends of the lifting stroke have mechanical limit switches for protecting against over-travel, so that they cannot be lifted when hitting and damaged.
clear safety procedures: The design conforms to all of the necessary safety requirements for operation, with clear indication of safe area boundaries and instructions explicitly prohibiting entry beneath weights with any portion of the body or placing fingers in the spaces between the weights to avoid operator injuries.
Robust structure and strong adaptability
high reliability design: The load capability of the equipment is 30T and its rated working load is 15T. It has ample strength reserve and can ensure long-time and frequent use for the device stability and service life.
modular architecture has been adopted, so that the entire system structure is clear, and the system consisting of the lifting mechanism, guide rail and electrical control system uses the module design, which makes installation and debugging very convenient and simplifies later maintenance.
The example of Fijis’s effective establishment reveals our strength in global business.
The application of my company’s devices along with customized weights for Fiji National Metrology Institute is clearly commendable, signifying that the full suite of our devices indeed carries excellent performance, while the entire set-up truly brings advantages not yet fully understood. It successfully meets this nation’s urgent requirement of high precision axle load scale calibration in places like trade settlement and vehicle overload detection, while offering strong tech push to measurement system modernization and measurement credibility enhancement here.
in conclusion
Endless innovation, and the utmost concern for responsibility! Deployed overseas along with our specially made customized weights, this equipment is the best test on our comprehensive research and development strength and capability of manufacturing. In the future, we will adhere to the three principles: "technological leadership, safety and reliability, and the customer first". We will further enhance our core technological strength in metrology and testing technology. By applying metrological verification solutions of more advanced, comprehensive, and meticulously coordinated reference weight sets, providing metrology and verification services to even more regional areas across the globe. Working with our global partners together, we move towards an increasingly accurate and effective industrialized future.